2025

Sappi’s Project Elevate: Over $400M Investment in Sustainable Packaging Innovation

Entrant

Sappi North America

Category

Achievement - Achievement in Sustainable Supply Chain

Client's Name

Country / Region

United States

Sappi North America’s Project Elevate is over a $400 million transformation of Paper Machine No. 2, marking the company’s largest investment in sustainable packaging. Slated for completion in April 2025, the initiative doubles production capacity for SBS board, providing a renewable alternative to plastic packaging.

Key highlights:
● A next-generation paper production line, enhancing efficiency, automation and sustainability.
● An advanced white-water recovery system, significantly reducing freshwater consumption and optimizing fiber reuse.
● Annual SBS board production exceeding 500,000 tons, enabling brands to transition to plastic-free, fiber-based packaging.
● A major economic driver, supporting nearly 1,000 direct jobs and strengthening regional supply chains.
● Alignment with Sappi’s Thrive strategy, advancing circular economy solutions and responsible U.S. manufacturing.

Beyond expanding production, Project Elevate is setting a new industry benchmark for sustainability, innovation, and fiber-based material leadership.

Credits

President & CEO, Sappi North America
Mike Haws
Director of Project Elevate, Sappi
Kirk Ross
Somerset Mill Leadership & Operations Team
 
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